(1) Cutting parameters for drilling different materials using high-speed steel drill bits
Workpiece material | Hardness | Cutting speed V/(m/min) | Drill bit diameter d/mm | Drill bit helix angle /(°) | Drill point angle /(°) | |||||||
Brinell HBS | Rockwell HRB | <3 | 3~6 | 6~13 | 13~19 | 19~25 | ||||||
Feed rate f/(mm/r) | ||||||||||||
Aluminum and aluminum alloy | 45~105 | ~62 | 105 | 0.08 | 0.15 | 0.25 | 0.40 | 0.48 | 32~42 | 90~118 | ||
Aluminum and aluminum alloy | High machinability | ~124 | 10~70 | 60 | 0.08 | 0.15 | 0.25 | 0.40 | 0.48 | 15~40 | 118 | |
Low machinability | ~124 | 10~70 | 20 | 0.08 | 0.15 | 0.25 | 0.40 | 0.48 | 0~25 | 118 | ||
Magnesium and magnesium alloy | 50~90 | ~52 | 45~120 | 0.08 | 0.15 | 0.25 | 0.40 | 0.48 | 25~35 | 118 | ||
Zinc alloy | 80~100 | 41~62 | 75 | 0.08 | 0.15 | 0.25 | 0.40 | 0.48 | 32~42 | 118 | ||
Carbon steel | ~0.25C | 125~175 | 71~88 | 24 | 0.08 | 0.13 | 0.20 | 0.26 | 0.32 | 25~35 | 118 | |
~0.50C | 175~225 | 88~98 | 20 | 0.08 | 0.13 | 0.20 | 0.26 | 0.32 | 25~35 | 118 | ||
~0.90C | 175~225 | 88~96 | 17 | 0.08 | 0.13 | 0.20 | 0.26 | 0.32 | 25~35 | 118 | ||
Alloy steel | 0.12~0.25C | 175~225 | 88~98 | 21 | 0.08 | 0.15 | 0.20 | 0.40 | 0.48 | 25~35 | 118 | |
0.30~0.65C | 175~225 | 88~98 | 15~18 | 0.05 | 0.09 | 0.15 | 0.21 | 0.26 | 25~35 | 118 | ||
Tool steel | 196 | 94 | 18 | 0.08 | 0.13 | 0.20 | 0.26 | 0.32 | 25~35 | 118 | ||
Gray cast iron | Soft | 120~150 | ~80 | 43~46 | 0.08 | 0.15 | 0.25 | 0.40 | 0.48 | 30~30 | 90~118 | |
Medium-hard | 160~220 | 80~97 | 24~34 | 0.08 | 0.13 | 0.20 | 0.26 | 0.32 | 14~25 | 90~118 | ||
Malleable cast iron | 112~126 | ~71 | 27~37 | 0.08 | 0.13 | 0.20 | 0.26 | 0.32 | 20~30 | 90~118 | ||
Ductile cast iron | 190~225 | ~98 | 18 | 0.08 | 0.13 | 0.20 | 0.26 | 0.32 | 14~25 | 90~118 | ||
Plastic | — | — | 30 | 0.08 | 0.13 | 0.20 | 0.26 | 0.32 | 15~25 | 118 | ||
Hard rubber | — | — | 30~90 | 0.05 | 0.09 | 0.15 | 0.21 | 0.26 | 10~20 | 90~118 |
(2) Cutting parameters for drilling different materials using hard alloy drill bits
Workpiece material | Tensile strength resistance σb/MP a | Hardness HBS | Feed rate f/(mm/r) | Cutting speed V/(m/min) | Cutting fluid | ||
d/mm | |||||||
5~10 | 11~30 | 5~10 | 11~30 | ||||
Tool steel | 1000 1800~1900 2300 | 300 500 575 | 0.08~0.12 0.04~0.15 <0.02 | 0.12~0.2 0.05~0.08 <0.03 | 35~40 8~11 <6 | 40~45 11~14 7~10 | Non-water soluble cutting oil |
Nickel-chromium steel | 1000 1400 | 300 420 | 0.08~0.12 0.04~0.05 | 0.12~0.2 0.05~0.08 | 35~40 15~20 | 40~45 20~25 | |
Cast steel | 500~600 | —— | 0.08~0.12 | 0.12~0.2 | 35~38 | 38~40 | |
Stainless steel | —— | —— | 0.08~0.12 | 0.12~0.2 | 25~27 | 27~35 | |
Heat-resistant steel | —— | —— | 0.01~0.05 | 0.05~0.1 | 3~6 | 5~8 | |
Gray cast iron | —— | 200 | 0.2~0.3 | 0.3~0.5 | 40~45 | 45~60 | Dry cutting or emulsion |
Alloy cast iron | —— | 230~350 | 0.03~0.07 | 0.05~0.1 | 20~40 | 25~45 | Non-water soluble cutting oil or emulsion |
—— | 350~400 | 0.03~0.05 | 0.04~0.08 | 8~20 | 10~25 | ||
Malleable cast iron | —— | —— | 0.15~0.2 | 0.2~0.4 | 35~38 | 38~40 | Dry cutting or emulsion |
Brass | —— | —— | 0.07~0.15 | 0.1~0.2 | 70~100 | 90~100 | |
Cast bronze | —— | —— | 0.07~0.1 | 0.09~0.2 | 50~70 | 55~75 | |
Aluminum | —— | —— | 0.15~0.3 | 0.3~0.8 | 250~270 | 270~300 | Dry cutting or gasoline |
Hard rubber | —— | —— | 0.2~0.4 | 30~60 | |||
Thermosetting resin | —— | —— | 0.04~0.1 | 60~90 | |||
Plastic | —— | —— | 0.05~0.25 | 30~60 | |||
Glass | —— | —— | Hand feed | 4.5~4.7 | |||
Fiberglass composite material | —— | —— | 0.063~0.127 | 198 |