Hard Molds vs Soft Molds: A Comprehensive Comparison

What Is Soft Molds?

Soft molds (excluding silicone molds) refer to molds made of materials such as NAK80 steel. The mold core of this type of material is generally pre-hardened and can be machined directly without requiring further heat treatment before they can be put into production.

What Is Hard Molds?

In contrast, hard molds refer to molds in which the mold core material is annealed before mechanical processing, then undergoes heat treatment after machining is complete, and finally undergoes electrical discharge machining to reach the final form.

Comparison Between Hard Molds and Soft Molds

The following is a comparison of the costs, processes, and lifespan of mold production:

Comparison Items:  Soft molds       Hard molds
Mold frame priceThe sameThe same
Mold core priceAccording to the size of the product, there is a difference of several hundred to two thousand yuan in the mold core material.
Processing technology and stepsPrecision Machining (CNC and Electrical Discharge Machining)Rough Machining (CNC)

Quenching and Tempering for Hardening

Precision Machining (Electrical Discharge Machining)       
Subsequent treatment (polishing or etching)The sameThe same
Mold making timeFor rough machining, hard molds require 1-2 days.

For heat treatment, soft molds are 5-8 days faster than hard molds.

Overall, the difference is about 10 days.
Mold precisionThe sameThe same
Mold modificationSoft molds have fewer steps, making them relatively cheaper and easier to work with.       Hard molds have more complex steps, making mold modifications more expensive.       
Lifespan10k-30k piecesThey can reach up to 5,000,000 pieces.       
Frequency and cost of mold repairsProducing several thousand pieces may result in defects such as burrs and flash, which requires mold repair.

The cost depends on the extent of damage, but it is usually a few hundred yuan.       
Mold repair is rarely required, but the cost of repairing molds can be relatively expensive.       

Reasons for Lower Cost of Soft Molds:

1. If the product size is large, a single mold core of a soft mold can save about 1,000 yuan in costs.

2. The manufacturing process is simple, such as quenching and tempering, which can save about 2,000 yuan per single mold.

3. If a product has many components, more molds will be required, and the total price of soft molds will be significantly lower for Project 1 and Project 2.

4. Due to the lack of quenching and tempering processes, the time taken for mold modification is shorter, and the cost is cheaper.

In summary, the advantages and disadvantages of soft molds are as follows: they have inexpensive mold cores, require fewer processing steps, have shorter mold making cycles, easier to modify, but have a shorter lifespan and may require more frequent repairs. They are suitable for production runs of less than 30,000 pieces.

Overall, when the product size is small, the reduction in mold costs may not be significant. In fact, when considering maintenance costs in the later stages, the actual cost may be higher. In terms of time, a soft mold can be delivered 5 to 8 days earlier.

In the mold development process, we recommend offering a unified price for soft and hard molds. Then, comprehensively consider factors such as cost, time, product procurement volume, and later risks before deciding which mold form to use.

Don't forget, sharing is caring! : )
Shane
Author

Shane

Founder of MachineMFG

As the founder of MachineMFG, I have dedicated over a decade of my career to the metalworking industry. My extensive experience has allowed me to become an expert in the fields of sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. I am constantly thinking, reading, and writing about these subjects, constantly striving to stay at the forefront of my field. Let my knowledge and expertise be an asset to your business.

Up Next

Mastering CAD/CAM: Essential Technologies Explained

Basic Concepts of Computer-Aided Design and Computer-Aided Manufacturing Computer-aided design and computer-aided manufacturing (CAD/CAM) is a comprehensive and technically complex system engineering discipline that incorporates diverse fields such as computer [...]

Virtual Manufacturing Explained: Concepts & Principles

Concept of Virtual Manufacturing Virtual Manufacturing (VM) is the fundamental realization of the actual manufacturing process on a computer. It utilizes computer simulation and virtual reality technologies, supported by high-performance [...]

Understanding Flexible Manufacturing Systems: A Guide

A Flexible Manufacturing System (FMS) typically employs principles of systems engineering and group technology. It connects Computer Numerical Control (CNC) machine tools (processing centers), coordinate measuring machines, material transport systems, [...]

Exploring 4 Cutting-Edge Nanofabrication Techniques

Just as manufacturing technology plays a crucial role in various fields today, nanofabrication technology holds a key position in the realms of nanotechnology. Nanofabrication technology encompasses numerous methods including mechanical [...]

Ultra-Precision Machining: Types and Techniques

Ultra-precision machining refers to precision manufacturing processes that achieve extremely high levels of accuracy and surface quality. Its definition is relative, changing with technological advancements. Currently, this technique can achieve [...]

Exploring High-Speed Cutting: Tech Overview & Application

Cutting machining remains the most prominent method of mechanical processing, holding a significant role in mechanical manufacturing. With the advancement of manufacturing technology, cutting machining technology underwent substantial progress towards [...]

Top 7 New Engineering Materials: What You Need to Know

Advanced materials refer to those recently researched or under development that possess exceptional performance and special functionalities. These materials are of paramount significance to the advancement of science and technology, [...]

Metal Expansion Methods: A Comprehensive Guide

Bulge forming is suitable for various types of blanks, such as deep-drawn cups, cut tubes, and rolled conical weldments. Classification by bulge forming medium Bulge forming methods can be categorized [...]
MachineMFG
Take your business to the next level
Subscribe to our newsletter
The latest news, articles, and resources, sent to your inbox weekly.
© 2024. All rights reserved.

Contact Us

You will get our reply within 24 hours.