In the crucial welding production process of smart manufacturing, the practical application of Yaskawa welding robots is becoming increasingly prevalent.
Companies can expedite the realization of efficient, high-quality welding production by using welding robots in conjunction with various types of welding positioners.
As an indispensable part of our company’s welding robot workstations, the importance of welding positioners is on par with welding equipment itself.
The use of a welding positioner in a company is to alter the welding position, thus converting positions such as vertical and overhead welding into flat welding. This effectively reduces the difficulty of welding, enabling the successful completion of welding tasks.
Characteristics and Features of the Welding Positioner
1. The welding positioner utilizes a variable frequency drive for stepless speed adjustment, offering a broad speed range, high precision, and substantial startup torque.
2. The welding positioner is designed with a unique groove steel core rubber roller that provides high friction, extended service life, and strong load-bearing capacity.
3. The welding positioner is manufactured using advanced techniques. Each axle hole exhibits excellent straightness and parallelism, significantly reducing the groove quantity caused by insufficient manufacturing precision.
4. The welding positioner automatically adjusts the angle of the roller bracket based on the diameter of the workpiece, providing adequate support and rotational drive for workpieces of different diameters.
How Should Companies Choose and Purchase the Appropriate Welding Positioner?
1. Principle of Workpiece Use: The shapes of different layout components in construction machinery vary significantly, which leads to different requirements for welding positioners. Therefore, an appropriate welding positioner should be chosen based on the layout characteristics and welding requirements of the layout components.
2. Under the principle of convenient welding, the chosen welding positioner should adapt to the status of manual welding operations. It should be able to transfer any welds of the welder to flat welding or ship welding positions, prevent vertical welding and overhead welding, and ensure the quality of welding.
3. When choosing a welding positioner for circumferential seam welding, one should consider the reverse rotation speed based on the workpiece’s bevel. The speed should fall within the adjustable range of the welding positioner, and satisfy the stability requirements of the work platform operation.
4. If the entire workpiece on the welding positioner is large in terms of the exterior dimensions, it is necessary to consider whether the tilt or inclination angle of the workbench can meet the welding position of the workpiece. When choosing a workbench, if the inclined angle makes contact with the workpiece, the gap between the workbench and the ground should be relatively large to ensure the processing requirements of the entire welding operation can be verified.
5. In line with the principles of easy operation, safety, reliability, openness, low operating height, and compact layout, the selection of a welding positioner should facilitate workers to operate and place it. If the welding job height of the welding positioner is relatively high, workers can adjust the height position by elevating the welding pad or using a hydraulic lifting platform.
In conclusion, the above is my explanation on the characteristics of the standard welding positioner in current welding production operations and how to correctly purchase a suitable welding positioner. I hope my suggestions deepen your understanding and recognition of welding positioners.