Understanding the General Physical Properties of Stainless Steel | MachineMFG

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Understanding the General Physical Properties of Stainless Steel

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Stainless steel is a term used to refer to steel that is resistant to corrosion from weak acids such as air, steam, and water, or has a stainless property.

Stainless steel has a history of over 100 years since its creation.

The invention of stainless steel is a significant milestone in the world of metallurgy.

The advancement of stainless steel has played a crucial role in the development of modern industries and technological advancements.

Stainless steel has unique physical properties compared to other materials, including heat conduction, thermal expansion, resistance, magnetism, and density.

1. Heat conduction

It’s commonly acknowledged that the heat transfer of stainless steel is slower compared to other materials, as demonstrated in Table 1. For instance, the thermal conductivity of stainless steel is 1/8 and 1/13 for SUS304, compared to aluminum. In comparison to carbon steel, it is 1/2 and 1/4 respectively, indicating a low thermal conductivity of stainless steel.

This poor heat conductivity poses challenges during the annealing process of stainless steel. Stainless steel is an alloy material comprised of iron with added Cr and Ni.

So, why is heat transfer in stainless steel worse than in iron? Simply put, the addition of Cr and Ni hinders the activity of free electrons in the metal crystal, which conduct heat (electronic heat conduction). The activity of these free electrons is influenced by temperature, and thus also related to lattice heat conduction, where atoms vibrate irregularly, elastically and wavily, conducting heat gradually in the lattice.

It’s worth noting that the thermal conductivity of stainless steel changes with temperature. The higher the temperature, the greater the thermal conductivity, especially for high-alloy steel such as stainless steel.

2. Thermal expansion

Thermal expansion is the phenomenon where a material’s length increases by dL when the temperature increases by dT, given an initial temperature T and length L. The linear expansion coefficient (a) can be expressed as:

a = (1/L) * (dL/dT)

For an isotropic solid steel, the volume expansion coefficient (b) is equal to 3 times the linear expansion coefficient, or b = 3a.

Table 1 shows the linear expansion coefficients of various materials. Compared to carbon steel, SUS304 has a larger linear expansion coefficient, while SUS430 has a smaller linear expansion coefficient. Additionally, aluminum and copper have larger expansion coefficients than stainless steel.

Table 1 Thermal conductivity and linear expansion coefficient of various materials at room temperature

MaterialThermal conductivity (W/m℃)×102Coefficient of linear expansion( × 10-6
Silver Copper
Aluminium
Chromium Nickel
Iron
Carbon steel
SUS430
SUS304
4.12
3.71
1.95
0.96
0.84
0.79
0.58
0.26
0.16
19
16.7
23
17
12.8
11.7
11
10.4
16.4

3. Resistance

The difficulty of electricity flow is referred to as resistance or specific resistance, and it is usually expressed using the following formula:

Resistance = specific resistance ‘ (conductor length / cross-sectional area)

Table 2 Electrical specific resistance of various materials

Material ScienceSpecific resistance (at room temperature)Temperature series
ConductorPure metalSilver
Copper
Aluminum
Ni
Cr
Iron
Ωcm
1.62×10-6
1.72×10-6
2.75×10-6
7.2×10-6
17×10-6
9.8×10-6
/℃
4.1×10-3
4.3×10-3
4.2×10-3
6.7×10-3
2.1×10-3
6.6×10-3
alloySUS430 (Fe-18% Cr)
SUS304 (Fe-18% Cr) – 8%Ni
SUS310S (Fe-25% Cr) – 20% Ni
Fe-Cr-Al alloy
NiCr (nNi Cr)
Bronze (tin copper)
60×10-6
72×10-6
78×10-6
140×10-6
108×10-6
15×10-6
0.8×10-3
0.6×10-3
0.5×10-3
0.1×10-3
0.1×10-3
0.5×10-3
SemiconductorGermanium
Silicon
5×10
3×105
––
InsulatorPaper
Epoxy resin
Quartz glass
1010~1012
103~1015
>1017

Stainless steel is a metal that can easily conduct electricity among various metals.

However, compared to pure metals, the specific resistance of an alloy, including stainless steel, is generally larger. This is because stainless steel has a higher specific resistance than its constituent elements of Fe, Cr, and Ni.

It’s worth noting that SUS304 has a higher specific resistance than SUS430. And as the number of alloy elements increases, such as in the case of SUS310S, the resistance also increases.

The reason for the increase in electric specific resistance due to alloying is that the movement of charged free electrons is disrupted by the presence of alloy elements.

It’s important to note that free electrons also play a role in heat conduction. Therefore, if the thermal conductivity of a metal is high, its electrical conductivity (reciprocal of specific resistance) is also high.

This relationship between electrical and thermal conductivity is known as the Viedermann-Franz rule and is shown as follows:

L/s = TLo (where Lo is the Lorenz number and T is temperature)

It’s worth mentioning that the specific resistance also varies with temperature, as shown in Table 2.

4. Magnetism

Table 3 Magnetic Properties of Various Materials

Material ScienceMagnetic propertiesMagnetic permeability: μ (H=50e)
SUS430Strong magnetism
IronStrong magnetism
NiStrong magnetism
SUS304Non-magnetic (magnetic during cold working)1.5 (65% processing)
SUS301Non magnetic (magnetic during cold working)14.8 (55% processing)
SUS305Nonmagnetic

5. Density

Table 4 Density of Various Materials (at room temperature)

Material ScienceDensity
(g/cm3)
SUS4307.75
SUS3047.93
Aluminum2.70
Iron7.87
Cr7.19
Ni8.9
Silver10.49
Copper8.93
Carbon steel7.87
Wood (burnt)0.70
Glass2.8-6.3
Reinforced concrete2.4
Celluloid1.35-1.60

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