1. Recurring issue of tool deflection causing overcutting in CNC machining In machining, tool deflection often leads to overcutting at corner positions. However, this can be minimized by employing appropriate tools and machining methods. 2. …
How to Prevent Tool Overcutting in CNC Machining Read More »
In essence, positioning and clamping have only one purpose: to prevent deformation. During the machining of parts, the question arises: should clamping or positioning come first? This is a summary that industry professionals have drawn …
Clamping or Positioning: Which Comes First in Part Machining? Read More »
For CNC machine tools, achieving precise machining of parts relies on program codes controlling the machine tools, which can be obtained both manually and automatically. Regardless of how these program codes are obtained, tool setting …
Methods for Tool Alignment in CNC Milling and Machining Centers Read More »
In metal cutting operations, some chips form into spiral coils, breaking off automatically at a certain length; others fold into C-shaped or S-shaped fragments. Some take the form of spring-like spirals, while others fragment into …
Chip Formation in Metal Cutting: Factors You Must Know Read More »
Compared to external cylindrical surface machining, the conditions for hole machining are much worse, making hole operations more challenging than external cylindrical machining. This is due to: 1) The tool size for hole machining is …
5 Essential Methods for Machining Holes: A Complete Guide Read More »
Are you tired of dealing with surface chatter and high rework rates during gold powder processing? Look no further! We’ve compiled a list of 12 effective ways to reduce cutting vibrations in CNC milling machines. …
12 Expert Tips for Reducing CNC Milling Machine Vibrations Read More »
The world of manufacturing is constantly evolving, with advancements in technology pushing the boundaries of what is possible. One area that has seen significant growth and development is CNC machining technology. With the application of …
Top 6 Trends Shaping the CNC Machine Tool Industry Read More »
Introduction Brief explanation of CNC machines Numerical Control (NC) technology is a machine tool control technology that developed in the mid-20th century. NC is an automatic control technology that uses digital signals to control the …
Looking to produce gears with exceptional accuracy? Look no further than the gear hob! This versatile tool can handle various finishing processes and gear profiles, making it a go-to for manufacturers across industries. But with …
I. Introduction to the Problem During the process of thread cutting on a CNC lathe, the following issues often arise: (1) The threading tool gets damaged in the middle of the process. (2) There is …
Are you curious about the history and evolution of CNC machine tools? Look no further! In this blog post, we will take you on a journey through time, starting with the birth of CNC machine …
What Is CNC Machine: Parts and Functions Explained Read More »
The operation panel of a CNC lathe is a crucial component of the CNC machine tool, serving as a tool for operators to interact with the system. It comprises three main sections: the power control …
CNC Machine Operations: Essential Basics You Need to Know Read More »
Production refinement has become one of the core requirements in the CNC industry. However, traditional CNC production methods cannot meet the needs of products in terms of stability and refinement. In addition, traditional CNC machine …
The Role of Industrial Robots in CNC Machine Tool Production Read More »
With the advancement of modern manufacturing technology, NC machining equipment and its supporting CAM system have become widely utilized and developed. The core of controlling the machining operation of the equipment is the tool path …
Milling Tool Path Selection: A Comprehensive Guide Read More »
The primary tool for machining flat workpieces is a face milling cutter, which has cutting edges along its circumference and end face. The end face cutting edge is considered a secondary cutting edge. The face …
How to Choose the Right Face Milling Cutter: A Guide Read More »
1. Overview Machine tools symbolize a nation’s level of manufacturing prowess. The pinnacle of machine tool manufacturing is represented by the five-axis linked numerical control machine tool system. In some respects, it reflects a nation’s …
Looking for the top machine tool manufacturers in the United States? Look no further than this comprehensive guide to the top six companies in the industry. From MAG’s custom machining solutions to Haas Automation’s range …
Japan is the third country in the world, after the United States and Germany, to establish a strong machine tool industry, manufacturing, and industrialization. In 1889, the Ikebukuro Iron Works was founded and the first …
The 10 Best Japanese Machine Tool Manufacturers & Brands in 2023 Read More »
During the metal cutting process, to enhance cutting efficiency, improve workpiece accuracy, reduce surface roughness, extend tool life, and achieve optimal economic outcomes, it’s vital to minimize friction between the tool and workpiece, as well …
Understanding the Roles and Uses of Cutting Fluids Read More »
In the precision machining phase of turning operations, the last thing operators want is to discard parts due to poor surface finish. Factories also need to consider many factors to enhance surface smoothness and meet …
How to Improve the Surface Smoothness of Turning? Read More »
Summary: Typical cutting parameters for high-speed steel and cemented carbide cutting tools Operation Tool materials Category of Machining Cutting Speed (m/min) Back Rake Angle (°) End Relief Angle (°) Feed Rate (mm/r) Cutting Depth (mm) …
Aluminum Alloy Cutting Parameters: Expert Recommendations Read More »
This article provides an overview of the development, current research status, and future trends of ultrasonic machining technology, with a focus on its industrial applications. Ultrasonic machining is a specialized technology used for machining difficult-to-process …
Exploring Ultrasonic Machining Technology: Applications and Future Trends Read More »
Are you curious about the intricate world of drilling and the various types of drill bits used in the process? From twist drills to center drills, reamers to counterbore drills, the cutting tools used for …
Drilling & Drill Bits 101: Learn the Basics for Accurate Drilling Read More »
1. Introduction Drilling small holes on a lathe requires high machining precision and surface roughness, especially when used for mating holes. The precision of the general aperture is IT7 to IT8, and the surface roughness is …
Are you tired of struggling to find the right cutting parameters for drilling different materials? Do you feel overwhelmed by the vast amount of information out there? Look no further! Our comprehensive guide provides all …
Optimize Your Drilling Process with Our Expert Selection of Cutting Parameters Read More »
Are you tired of struggling to find the right drill bit for your metalworking needs? Do you find yourself constantly searching for the perfect fit, only to end up with a bit that doesn’t quite …
Find the Right Drill Bit Every Time with Our Comprehensive Specification Table Read More »
Are you tired of wasting time and money on inefficient drilling practices? Do you struggle with selecting the right drilling speed for your carbon steel or stainless steel drilling machines? Look no further! Our drilling …
In mechanical cutting, there are several methods used when using CNC machine tools, including turning, milling, drilling, and boring. The amount of material removed is divided into three categories: rough machining, semi-finishing, and finishing. The …
With the advancement of CNC technology, 5-axis CNC machining centers have become increasingly popular in various industries in recent years. In practical applications, when faced with the challenge of efficiently and effectively processing complex and …
Electrical discharge machining (EDM) and electrochemical machining (ECM) can only process conductive metal materials and cannot work with non-conductive non-metallic materials. In contrast, ultrasonic machining (USM) not only allows for the processing of brittle and …
Ultrasonic Machining: Principles, Characteristics, Process Laws, and Applications Read More »
1. Pre-Operation Inspection 1.1 Add appropriate lubricating oil and grease according to the machine lubrication chart. 1.2 Check that all electrical facilities, handles, transmission parts, guards, and limit devices are complete, reliable, and flexible. 1.3 …
Lathe Operations Perfected: Your Expert Guide to Standard Procedures Read More »
CNC milling machine processing usually has the following advantages: 1. Flexible and versatile processing: The biggest characteristic of CNC milling machines is their high flexibility, allowing them to process workpieces of different shapes. They can …
Unveiling the Characteristics of CNC Milling Machine Processing Read More »
“CNC Machining” refers to the use of numerical control machining tools. As it is controlled by computer programming, CNC machining offers several benefits such as consistent quality, high precision, high repetition accuracy, ability to machine …
10 CNC Machining Tips: for Better Machining Quality Read More »
Are you curious about the history and development of chip breaker grooves? Do you want to know how these grooves have become increasingly complex and diverse in their shapes and functions? Look no further! In …
The Ultimate Guide to Chip Breakers: Boosting Efficiency in Machining Read More »
Today, I’ll share a practical article on how to control the bouncing of the cutting tool during CNC machining. During machining, it is common to encounter overcutting caused by bouncing of the cutting tool at …
Tool Deflection Control for Perfect CNC Machining Cuts Read More »
A machine tool, also known as a fabrication machine or machine tool machine, refers to a machine used for manufacturing other machines. It can be classified into three categories: metal cutting machine tools, forging machine …
Thermal melt drilling, also known as thermal drilling, has revolutionized the traditional process of drilling and fastening, making it easy to solve the previously challenging problems of tapping thin sheets or tubes in a matter …
Thermal Melting Drilling: Principles and Applications Read More »
To process highly precise parts, the spatial positions of the worktable and cutter on a CNC lathe must be defined with accurate coordinate values, and the movement in multi-dimensional space must be represented with digital …
When using a lubricating cutting fluid, such as cutting oil, it should be applied to the friction surface in order to form an oil film. On the other hand, if a cooling cutting fluid, such …
6 Expert Tips to Keep Your Metal Cutting Fluids Cool Read More »
Are you interested in the art of metal cutting? Do you want to know how to select the perfect lathe tool angle for your machining operations? Look no further! The experts at MachineMfg have compiled …
The Principle of Tool Angle Selection in Lathe Cutting Read More »
What is CNC machining? CNC machining refers to the manufacturing and processing of parts and products controlled by computers. It involves the use of computer numerical control (CNC) machine tools to automatically remove excess material …
What Is CNC Machining? Types, Pros, Cons and Machining Steps Read More »
Are you tired of slow and inaccurate traditional manual machining? Do you want to know about the latest advancements in CNC machining technology that can significantly enhance the accuracy, quality, and efficiency of your manufacturing …
Exploring the Basics of 4-Axis and 5-Axis CNC Machining Read More »
Machine tool refers to a machine that is used to manufacture other machines. It is also known as a working machine or tool machine, and is traditionally referred to as a machine tool. Machine tools …
Understanding Machine Tools: Types & Classification Read More »
At present, aluminum alloys are widely utilized in industries such as aviation, aerospace, automobiles, machinery manufacturing, shipbuilding, and the chemical sector. The research on the processing technology of aluminum alloy workpieces primarily focuses on controlling …
Say Goodbye to Deformation of Aluminum Alloy Workpieces: Top Technological Methods Read More »
Currently, machining can be categorized into two groups based on production batch: Among these two categories, the first one accounts for about 70-80% of the total output value of machining and is the primary sector …
With the extensive development of mechanical manufacturing, there has been no significant breakthrough in part forming. It is primarily supported by several traditional methods. Even with the recent popularity of 3D printing, it is more …
What Are the Forming Methods of Mechanical Manufacturing? Read More »
GUIDE Milling tools are rotating tools with one or more cutting edges for machining. During operation, each cutting tooth removes a portion of the workpiece in intervals. The milling tool is mainly utilized for machining …
The 3 Key Principles for Selecting Milling Tools Read More »
Thermal deformation is one of the factors affecting machining accuracy. Thermal deformation affects machining accuracy in a number of ways. Changes in the ambient temperature of the workshop, friction heating from motor operation and mechanical …
Understanding the Impact of Temperature on CNC Machining Accuracy Read More »
High-speed cutting technology is a new type of manufacturing technology that shortens the machining time of tools or parts through a rapid machining process, thereby reducing manufacturing costs. High-speed cutting technology is also characterized by …
High-Speed Cutting Tool: Materials and Versatile Applications Read More »
For a long time, the traditional design principle for welded structures has been based primarily on strength design. In actual welded structures, there are three types of matching relationships between the weld and the base …
Strength Matching of Welded Joints: A Complete Guide Read More »
As we are aware, CNC machine tools are advanced and high-tech products that have evolved from the 1970s to the 1990s and cannot be interchanged. The fault phenomena are unique and different, particularly with large …
