Balance Valve: Understanding the Structure and Principle

The hydraulic balancing valve enables the unrestricted flow of oil from port 2 to port 1, as evidenced by the schematic diagram at the top of the figure below. When the oil pressure at port 2 is higher than the pressure at port 1, the green part of the spool moves towards port 1 due […]

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The hydraulic balancing valve enables the unrestricted flow of oil from port 2 to port 1, as evidenced by the schematic diagram at the top of the figure below.

structural diagram of hydraulic balancing valve

When the oil pressure at port 2 is higher than the pressure at port 1, the green part of the spool moves towards port 1 due to the force of the oil pressure, causing the check valve to open and allowing oil to flow freely from port 2 to port 1.

However, the flow of liquid from port 1 to port 2 is blocked until the pressure at the pilot port reaches a certain level, causing the blue spool to move to the left and opening the valve port. This allows oil to flow from port 1 to port 2.

If the pilot pressure is not strong enough to open the blue spool, the valve port closes and the flow of fluid from valve port 1 to valve port 2 is shut off.

The symbol for the balancing valve is shown below:

principle symbol of the balancing valve

The role of the balance valve

Load Holding:

The balancing valve helps to prevent the unintended downward movement of the hydraulic cylinder. This allows the operator to lift heavy objects at a specific speed and keep them in a fixed position.

Load Control:

The balancing valve prevents the actuator from moving before the hydraulic pump has had a chance to respond. This helps to eliminate cavitation of the actuator and reduce the risk of losing control of the load.

Safety Load:

In the event of a line in the hydraulic system bursting or leaking severely, a balancing valve installed on the actuator helps to prevent the loss of control over the moving load.

The role of the balance valve

Selection principles for balancing valve application and pilot ratio

The typical relief setting for balancing valves is usually 1.3 times the maximum operating pressure. However, the pressure required to activate a pilot valve depends on the pilot ratio.

The pilot pressure can be calculated using the following formula:

Pilot Pressure = (Relief Pressure Set Point – Load Pressure) / Pilot Ratio

To optimize load control and energy efficiency, the pilot ratio can be selected based on the following guidelines:

  • A 5:1 ratio is chosen when the load is highly unstable, such as in the case of long-arm cranes. This ratio is used when the load changes and has a significant impact on the mechanical structure.
  • A 10:1 ratio is appropriate for applications where the load is relatively stable.
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Shane
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Shane

Founder of MachineMFG

As the founder of MachineMFG, I have dedicated over a decade of my career to the metalworking industry. My extensive experience has allowed me to become an expert in the fields of sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. I am constantly thinking, reading, and writing about these subjects, constantly striving to stay at the forefront of my field. Let my knowledge and expertise be an asset to your business.

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