The Definitive Guide to Sheet Metal: Types and Applications

Sheet Metal

Before explaining the types of sheet metal, let us first understand what sheet metal is.

What Is Sheet Metal?

Sheet metal is a processing technology that does not have a clear definition yet. According to a professional journal, it can be described as a comprehensive cold working process for metal sheets, usually less than 6mm, which includes techniques such as shearing, punching/cutting, folding, riveting, splicing, and forming (such as car body). The defining characteristic of sheet metal is that it has the same thickness throughout a part.

Types of Sheet Metal

Types of Sheet Metal

Commonly used sheet metal materials can be divided into two categories, which are:

  • Galvanized steel
  • Stainless steel

Galvanized steel

Galvanized steel can be mainly divided into:

  • Electro-galvanized sheet
  • Hot-dipped metallic-coated sheet

Let’s compare the above two galvanized sheets of steel through a table.

Electro-galvanized sheet (EG/SECC)Hot-dipped metallic-coated sheet (GI)
Base metalCold rolled annealed steelCold rolled hard steel plate
Pre-treatmentElectroplatingHot dip
Zinc platingHard plating for thickHard plating for thin
Plating surfaceThe zinc layer is adsorbed on the surface of the steel, and the surface is smooth and free of zinc spangle.Solidified structure of zinc layer, may have zinc spangle or not.
Plating organizationPure zinc coatingThe outermost layer is pure zinc and the inner layer is iron-zinc alloy.
Mechanical performanceSame as the base metalAfter annealing, it has age hardening; the material is soft.
Max material thicknessCommon material thickness can be seen0.6-1.5mm
Corrosion resistanceThin coating, poorThe plating is thick and good. Can be added with anti-fingerprint coating

Stainless Steel

It is a general term for stainless acid-resistant steel, which resists corrosion from atmospheric, acid, alkali, salt, and other media.

To achieve stainless corrosion resistance, the amount of chromium (Cr) should not be less than 13%. In addition, nickel (Ni) or molybdenum (Mo) may be added to enhance the effect.

Because of the various types and content of alloys, there are many types of stainless acid-resistant steel.

See also:

Stainless steel

Stainless Steel Features:

  • Good corrosion resistance
  • Good brightness
  • High strength
  • Has a certain degree of elasticity
  • Expensive

Stainless Steel Material Properties:

Ferritic Stainless Steel:

  • High content of chromium (Cr)
  • Good properties and high-temperature oxidation resistance

Austenitic Stainless Steel:

  • Typical grades: Cr18Ni9 and Cr18Ni9T1
  • Non-magnetic
  • Good corrosion resistance
  • Good temperature strength and high-temperature oxidation resistance
  • Good plasticity
  • Good impact toughness
  • No gap effect
  • Excellent weldability
  • Widely used
  • Generally has low strength, low yield strength
  • Cannot be strengthened by heat treatment, but after cold pressing the tensile strength is high and the elasticity improves
  • Strength obtained through cold drawing at high temperatures is easily weakened and should not be used for high load applications

Martensitic Stainless Steel:

  • Typical grades: 2Cr13 and GX-8
  • Magnetic property
  • Excellent shock absorption and good thermal conductivity
  • High strength and yield limit
  • Good comprehensive mechanical properties after heat treatment and strengthening
  • High carbon content requires tempering after welding to eliminate stress
  • Mainly used for load-bearing parts.

See also:

Characteristics of sheet metal

Sheet metal is characterized by its light weight, high strength, conductivity (which makes it suitable for electromagnetic shielding), low cost, and good production efficiency.

It has found widespread use in various industries, such as electronics, communications, automobiles, and medical devices. For instance, it is a crucial component in computer cases, mobile phones, and MP3 players.

As the application of sheet metal continues to expand, the design of sheet metal parts has become a critical aspect of product development. Mechanical engineers must be well-versed in the design of sheet metal components to ensure that the parts meet the necessary functional and aesthetic requirements while keeping the stamping die production simple and cost-effective.

Main applications of sheet metal

There are many sheet metal materials suitable for stamping processing, which are widely used in the electronic and electrical industry. These include:

Ordinary Cold Rolled Sheet (SPCC) – SPCC is a steel material that is produced by continuously rolling steel ingots into steel coils or sheets of the desired thickness using a cold rolling mill. However, the surface of SPCC is not protected and can easily oxidize when exposed to air, particularly in humid environments where rust appears more quickly. To avoid this, the surface must be painted, plated, or otherwise protected during use.

Galvanized Steel Plate SECC – SECC is a type of galvanized steel that is produced from general cold-rolled steel coils. After undergoing degreasing, pickling, electroplating, and other post-treatment processes, it becomes an electro-galvanized product that offers excellent corrosion resistance and a decorative appearance. It is widely used in the electronics, household appliances, and furniture industries, for example, in computer chassis.

Hot Dip Galvanized Steel Plate (SGCC) – SGCC is a material that is produced by hot rolling or cold rolling, washing, and annealing the semi-finished product. The material is then immersed in a molten zinc bath at a temperature of around 460°C to produce a zinc-coated material. SGCC is harder than SECC but has poor ductility, a thicker zinc layer, and poor weldability.

Stainless Steel SUS301 – This type of steel has a lower content of chromium compared to SUS304 and has poor corrosion resistance. However, it can be cold-processed to obtain good tensile strength and hardness and has good elasticity, making it ideal for use in elastic springs and anti-EMI applications.

Stainless Steel SUS304 – SUS304 is one of the most widely used stainless steels and contains nickel, which provides better corrosion and heat resistance than chromium-containing steels. It has very good mechanical properties and does not undergo hardening during heat treatment and has no elasticity.

Sheet metal process

Generally speaking, the basic equipment for sheet metal processing includes a shearing machine, a CNC punching machine, a laser cutting machine, a plasma cutting machine, a water jet cutting machine, a press brake machine, a drilling machine, and various auxiliary equipment such as an uncoiler, a leveling machine, a deburring machine, and a spot welding machine.

Typically, the most important four steps in sheet metal processing are shearing, punching/cutting/folding/rolling, welding, and surface treatment.

Sheet metal is also sometimes referred to as “plate metal.” The process of shaping metal plates into the desired form and size is accomplished through plastic deformation by manual or die stamping. More complex parts can be formed through welding or a small amount of mechanical processing. Examples of sheet metal parts include chimneys, sheet metal furnaces, and automobile shells.

Sheet metal processing involves the use of metal plates to create parts such as chimneys, iron drums, oil tanks, ventilation pipes, elbow heads, round places, funnel shapes, and more. This process requires certain geometric knowledge and involves cutting, bending and buckling, bending and forming, welding, and riveting.

Sheet metal parts are thin hardware parts that can be processed through stamping, bending, stretching, and other means. They have a constant thickness throughout processing and are different from cast parts, forged parts, or machined parts. Examples of sheet metal parts include the iron shell of an automobile and some stainless steel kitchen utensils.

Modern sheet metal technology includes filament winding, laser cutting, heavy processing, metal bonding, metal drawing, plasma cutting, precision welding, roll forming, metal sheet bending, die forging, water jet cutting, and precision welding.

Surface treatment is an important part of the sheet metal processing process because it prevents rust and enhances the appearance of the product. The surface pre-treatment removes oil stains, oxide scales, and rust, prepares the surface for post-treatment, and the post-treatment mainly includes spray (bake) painting, plastic spraying, and plating an anti-rust layer.

3D software such as Solidworks, UG, Pro/E, SolidEdge, Topsolid, and CATIA have sheet metal parts and are mainly used to obtain data required for sheet metal processing through the editing of 3D graphics. This data provides information for the CNC punching machine/laser, plasma, water jet cutting machine/combination machine and CNC bending machine.

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3 thoughts on “The Definitive Guide to Sheet Metal: Types and Applications”

  1. this blog is very informative ! I will share it to my friends. We are sheet metel components manufacturers in India

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