Mechanical Manufacturing: 444 Must-Know Concepts

Are you interested in the fascinating world of mechanical manufacturing? Do you want to learn about the different forms of metal structures and the various methods used to connect them? Look no further than this comprehensive guide on mechanical knowledge. From the process of riveting to the different types of welding machines, this article covers […]

Mechanical Knowledge

Table Of Contents

Are you interested in the fascinating world of mechanical manufacturing? Do you want to learn about the different forms of metal structures and the various methods used to connect them? Look no further than this comprehensive guide on mechanical knowledge.

From the process of riveting to the different types of welding machines, this article covers it all. Discover the steps involved in lofting and marking, the importance of material utilization, and the different types of shears used for cutting.

Learn about the different types of deformation that occur during the bending process and the various methods used for bending.

Whether you’re a seasoned professional or just starting out in the field of mechanical manufacturing, this article is sure to provide valuable insights and knowledge.

So, buckle up and get ready to dive into the fascinating world of mechanical knowledge.

Mechanical Concepts for Engineers

Mechanical Knowledge

  1. The main forms of metal structure are: frame structure, container structure, box structure, general structure.
  2. The process of riveting operation can be divided into: preparation, lofting, molding and assembly connection.
  3. The connection method of metal structure is: riveting, welding, rivet welding, bolt connection.
  4. In the mechanical manufacturing industry, the riveter belongs to the heat processing.
  5. Hot working: complete or local heating processing molding for metal materials.
  6. The truss structure is made of profile.
  7. The structure of the container is made of sheet metal.
  8. The structure of the box and the general structure are made of plate and profile.
  9. Prepare materials refer to the preparation of raw materials and parts blank.
  10. Steel plates and profiles can be deformed in the process of transportation, hanging and storage.
  11. The deformation of steel will affect the normal operation of lifting, feeding and air cutting of parts.
  12. The deformation of the parts in the process of processing will affect the correct assembly of the structure if it is not corrected.
  13. The deformation caused by welding can reduce the precision of assembly, so that additional stress will be generated inside the steel structure, affecting the strength of the component.
  14. The deformation of flat steel is: bending, distortion, bending and twisting deformation.
  15. According to the arrangement of the shaft roller and the position of the adjusting roller, the multi-roll straightener can be divided into: upper and lower roller parallel straightening machine, upper and lower roll tilting machine.
  16. The heating method of flame calibration is: point, line, triangle heating.
  17. The effect of flame correction is determined by the heating position and the heating temperature.
  18. Correction methods: mechanical correction, manual correction, flame correction, high frequency heat correction.
  19. Lofting and marking are the first steps in making metal structures.
  20. Lofting and marking: will directly affect product quality, production cycle and cost.
  21. The commonly used gauges for lofting are: wooden folding ruler, straight ruler, steel tape, steel ruler, etc.
  22. The tools used for lofting are: rules, ground rules, sample blanking, scribing, small hammers.
  23. The procedure for full scale lofting is: lines lofting, structure lofting, unfold lofting.
  24. The unfold lofting include: plate thickness processing, unfold drawing, making marking sample.
  25. According to the purpose, the sample can be divided into: marking sample, shape checking sample, positioning sample.
  26. The production of sample is generally adopted: thin sheet iron with thickness 0.5- 2mm.
  27. The drawing method of sample and spline mainly include: straight line drawing method, transitional drawing method.
  28. Q: How to make reasonable use of material?

A: It is necessary to centralize the nesting and utilization of surplus materials.

  1. The curve is divided into plane curve and space curve.
  2. The method of rectifying the line segment is as follows: rotation method, right triangle method, branch line method, changing face method.
  3. The steps to expand the sample are: first draw the intersecting line, the real long line, the sectional shape through the geometric drawing, and then make the expansion drawing.
  4. The basic method of finding the plane cutoff line is: crest line and ridge surface method.
  5. The basic method of finding the curved surface intersecting line is: longitude and latitude method.
  6. The main method of finding the intersecting line is: auxiliary plane method, plain line method, spherical method.
  7. Q: What are the characteristics of intersecting lines?

A: (1) The intersecting line is the common line and the dividing line between the two bodies.

(2) The intersecting line is always closed because the form has a certain range.

  1. Intersecting line: the intersection of a plane with a solid surface.
  2. Tessellation lines: any position of a generating line on the surface of a component is called tessellation lines.
  3. Common development expansion methods are: parallel line method, radiation method, triangle method.
  4. The segmentation methods of the sphere usually include: zoning method, blocking method, and the method of split
  5. The main processing of thick plate is: determine the neutral layer of the bending part and eliminate the thickness interference.
  6. The material length of the bending part of angle steel is calculated by the center gravity layer.
  7. Shears for straight line cutting: gantry inclined shears, horizontal timber inclined cutting machine, ironworker machine.
  8. Shears for curved line cutting: circular shears, vibrating shears.
  9. Q: What are the characteristics of vibrating shears?

A: Vibrating shears can shear various curves and inner holes.

  1. The ironworker machine is composed of oblique cutting, section steel shearing and small punch head.
  2. The transmission sequence of the shears is: the moving parts → transmission parts → workpiece.
  3. The function of the front and rear slide plate of the gantry shears are: positioning.
  4. The positioning shearing in the gantry shears or inclined shears are: blade positioning cutting and back gauge positioning cutting.
  5. The shear force of inclined shears on the material can be decomposed into: shear force, horizontal pulling force, disconnection force.
  6. Shearing machine: material not suitable for cutting alloy material and materials under quenching.
  7. The oxygen pressure for cutting should be based on: workpiece thickness, cutting nozzle aperture, oxygen purity.
  8. The ignition point of ordinary carbon steel in oxygen is: 1100-1150℃.
  9. The metal materials that can meet the gas cutting conditions are: pure iron, low carbon steel, medium carbon steel, ordinary low alloy steel.
  10. The process of gas cutting is: metal preheating, metal burning, blown away oxides.
  11. Q: What is the function of circular screwing dies? What are the components?

A: It is a tool used to process external threads, which is composed of cutting part, locating part and clearance hole.

  1. Q: What is the form of the open groove related to?

A: It is related to the material type, thickness, welding method and mechanical properties of the product.

  1. Grinding: the grinding wheel is used to process the workpiece surface.
  2. The grinding tools mainly include: pneumatic grinder and electric grinder.
  3. Q: What kind of deformation will be generated to the steel during the bending process?

A: Elastic deformation and plastic deformation.

  1. The bending forming methods commonly used by riveters are: cold bending, hot bending, manual bending, mechanical bending.
  2. The bending deformation of materials is as follows: free bending, contact bending, correction bending.
  3. In the bending process, the shape of the cross section of the material is related to the relative bending radius, the geometrical characteristics of the cross section and the bending mode.
  4. The method of preventing blank deviation during bending is: there is a feeding device and a positioning hole.
  5. Rolling machine include: plate roll bending machine and profile roll bending machine.
  6. The main processes of manual tube bending are: line drawing, sand filling, heating and bending.
  7. When choosing connection method, you should consider: the strength, working environment, materials and construction conditions of the components.
  8. The joint forms of riveting are: butt and corner lap joint.
  9. The form of solid rivet head is: half round head, countersink, oval head.
  10. Ac arc welding machine mainly includes: BX1–330 and BX–500.
  11. The basic operation process of hot riveting is: the rivets are fastened, repaired, rivet heating, rivet connection, rivet drift, rivet withstand and riveting.
  12. The types of riveting are: strong riveting, dense riveting, close riveting.
  13. The tool for repairing the hole is: reamer.
  14. The common anti – loosening measures are: increase the friction force, mechanical anti – loose.
  15. Welding arc consists of anode area, cathode area and arc column.
  16. The welding machine mainly includes: dc welding machine and ac welding machine.
  17. Local deformation: refers to the deformation of a section of the structural workpiece, including angular deformation, wave deformation, and partial rough and uneven in surface.
  18. According to space position, welding include: horizontal welding, vertical welding, horizontal welding, pitching welding.
  19. Q: What are the three directions of welding rod in welding process?

A: Moving in the direction of molten pool, moving in the direction of welding and swinging in horizontal direction.

  1. The three elements of assembly are: Position, support and clamping.
  2. Manual clamping include: screw clamp, wedge clamp, lever clamp, eccentricity clamp.
  3. Non-manual clamping include: pneumatic clamp, hydraulic clamp, magnetic clamp.
  4. Spiral clamping has the function include: clamp, press, sustain, support.
  5. The commonly used measurement items in assembly are: linear dimension, parallelism, perpendicularity, coaxiality, angle.
  6. The supporting form of the workpiece in assembly is: the assembly platform supports and the assembly jig frame supports.
  7. According to the functions, the assembly jig frame can be divided into: common jig frame and special-purpose jig frame.
  8. The commonly used positioning methods in assembly are: line positioning, sample positioning, setting element positioning.
  9. The basic method of finding a plane intersecting line is as follows: ridge surface method and ridge line method.
  10. Q: Hot riveting is usually made up of four people. What is their division of labor?

A: One person to heat, pass, one to pick up rivet, one to prop up the rivet, one person riveting.

  1. Q: What is the effect of the flat end of the taper shank drill?

A: Used to increase the transmission of torque to avoid drilling knock out in the main shaft hole or drill sleeve.

  1. Q: What is the function of the guiding part of the drill?

A: During the cutting process, it can keep the drilling direction of bit integrity. At the same time, it has the function of repairing the hole wall, and it is also the backup part of the cutting part.

  1. Q: What are the undesirable phenomena that occur when the hole is about to be drilled?

A: Due to the sudden recovery of mechanical clearance and elastic deformation of drilling machine, the axial resistance suddenly decreases when the drill is drilled through the workpiece, and the drill will be automatically cut in with a large amount of feed. As a result, the drill bit is broken or the drilling quality is reduced.

  1. Q: What is the effect of cutting fluid when drilling?

A: Reducing friction, reducing bit resistance and cutting temperature, improving the cutting ability of the drilling bit and the surface quality of the hole wall.

  1. Cutting amount: It is the generic terms of cutting speed feed and cutting depth.
  2. Grinding: it is the method to process the surface of workpiece with grinding wheel.
  3. Expansion: the process of spreading the surface or part of a metal structure on a plane in order of its actual shape.
  4. The way to draw the unfold graph include: parallel line method, triangle method, radiation method.
  5. The expansion condition of the parallel line method is: the elements on the surface are parallel to each other and reflect the actual length on the projection surface.
  6. Plate thickness processing includes: determine the neutral layer of the bending part and eliminate the thickness interference.
  7. The neutral layer position change of thick plate is related to sheet bending radius and sheet thickness.
  8. The general principles for the thickness treatment of the intersecting plate are: the expansion length is based on the dimension of the neutral layer. The curve height in unfold drawing is based on the contact height in the position of structural steel connection part.
  9. The main contents of lofting are: the plate thickness processing, the expansion of the drawing and to expand the drawing of the marking sample according to the made components.
  10. The cutting equipment commonly used by riveters are: gantry shears, inclined shears, circular shears and ironworker machine.
  11. According to the number and layout of rolls, the plate rolls can be divided into: symmetrical three-roll bending, asymmetrical three-roll bending, four-roll bending.
  12. The blanking die can be divided into: simple die, guide column die, compound die.
  13. The structural features of composite blanking die are: the punch and die not only has the function of blanking, but also hole punch.
  14. Blanking force: the maximum resistance of the material to the mold during the blanking.
  15. The deformation process of sheet separation during blanking can be divided into: elastic deformation stage, plastic deformation stage and shear crack stage.
  16. Minimum bending radius: the minimum value of the bending radius when the material does not break.
  17. The common methods for reducing the bending parts rebound are: fixed die method and pressure correction method.
  18. The purpose of the blank holder during drawing process is: to prevent wrinkles at the edges of the stretching part.
  19. Q: What is the function of crank connecting rod mechanism of crank press?

A: It can not only make the rotary motion into a reciprocating linear motion, but also realize the amplification effect of the force.

  1. Manual molding includes: bend, arch, pull out edge, edge rolling, seam and correction.
  2. The expanded sample can be used for: marking, manufacturing and separation of molds and milling sample.
  3. Edge attenuation: In the molding process, the edge material of the deformation part is stretched thin. The forming method include press and pull.
  4. Pull out edge: The edge of the plate is machined into curved workpiece by means of the pulling edge and closing edge.
  5. Roll edge: to increase the rigidity and strength of the edge of the workpiece by curling the edge of the workpiece.
  6. Close seam: the edge of the two sheets or the two sides of a piece of plate are combined to squeeze each other, which is called a close seam.
  7. Plate thickness processing: the method adopted to eliminate the effect of plate thickness on the shape and size of the expanded graph.
  8. The general steps for calculating the expansion length of the bending parts are: divide the bending parts into straight and circular segments; calculate the length of each segment separately; add the calculated length.
  9. Q: Under what circumstances is the cut of the section steel used?

A: bend angle steel, channel steel, I-beam into a certain angle.

  1. The whole blanking process is divided into: elastic deformation stage; plastic deformation stage; shear crack stage
  2. Blanking: the stamping process that separates part of the sheet from the other part along a certain closed line with the blanking plate.
  3. Bolt connection: the connection of bearing axial tensile load; the connection that is subjected to lateral action.
  4. The anti-loosening measures for bolt connection are: increase the friction; mechanical anti-lose.
  5. Mechanical anti-lose include: cotter pin; stop washer; stop washer; series wire.
  6. Welding arc: a strong and persistent discharge occurs in a gas medium between two electrodes.
  7. Welding arc include: cathode area;

anode area and the arc column.

  1. Q: What are the three directions of the welding rod?

A: Move towards the molten pool; move along the welding direction; do the horizontal swing.

  1. The welding seams can be divided into: horizontal welding, vertical welding, horizontal welding, pitching welding.
  2. Q: What are the characteristics of the intersecting line?

A: It is both the common line and the dividing line on the two surfaces; it’s always closed in space.

  1. Interfingering lines: a component composed of two or more geometries.
  2. The factors influencing the quality of blanking are: die clearance; the center line of the convex and concave dies does not coincide; the cutting edge of the mold is blunt.
  3. The general principles of mold design are: the designed mold is easy to manufacture, simple process, low cost, convenient use before the stamping quality is guaranteed.
  4. The purpose of calculating the rolling force: it is to choose the rolling equipment correctly.
  5. Free bending: When the bending is finished, the punch, blank and concave die will not be impacted.
  6. Correction bending: it refers to there is a shock when the punch, blank and die connect for the correction purpose of the for bending parts.
  7. Q: What are the pitfalls when suppressing the head?

A: Wrinkling and bubbling; straight edge tension indentation; surface microcracks; longitudinal tears; deflection; elliptic; the diameter is not the same.

  1. Expanded connections: use of tube and tube plate deformation to seal and tighten connection.
  2. The purpose of calculating blanking force is: for reasonable selection of equipment capability and design mold.
  3. Q: What method can reduce blanking force?

A: Oblique cutting die; step die; heating die

  1. The purpose of calculating bending force is: in order to select the bending press and design mold.
  2. Q: What does tensile deformation include?

A: the closeness to the mold; the allowable deformation of the material’s stretch forming.

  1. Q: How do I determine the number of pull times of an artifact?

A: According to the maximum deformation and elongation of the material.

  1. Q: How is the pull coefficient determined?

A: It depends on the properties of the material, the wrap angle of the pull, the friction coefficient and the precast pull shape.

  1. Brittle materials such as high carbon steel, high alloy steel and cast iron are not suitable for cold correction.
  2. When the angle steel presents complex deformation, the order of the correction is: rectify the distortion first, then correct the bending and finally correct angle distortion.
  3. Causes of deformation of steel structure: one is caused by external forces, and one is caused by internal stress.
  4. The methods to eliminate residual stress of welding are as follows: overall high temperature tempering; local high temperature tempering; temperature difference stretching method; mechanical drawing method; the vibration method.
  5. Welding overall deformation: refers to the shape and size of the changes of the whole structure
  6. Beating expansion method: to elongate the fibrous tissue of a metal plate by hammering.
  7. Rivet rod length: determined according to the total thickness of the connecting piece, the diameter of the rivet hole and the diameter of the rivet rod, riveting processing etc.
  8. The reason why the rivet head is too small after riveting: The rivet rod is shorter or the aperture is too large.
  9. According to the state of metal in welding, can be divided into: fusion welding, pressure welding, brazing.
  10. Fusion welding: a method for the fusion of welded joints by local heating.
  11. Clamping: is the use of external forces to fix the positioning parts, so that the position remains unchanged during the processing.
  12. Six-point positioning rules: the freedom of the parts in space is restricted by six points, so that the space position of the parts can be determined completely.
  13. Relative parallelism: a line or surface that is measured on a part to measure the parallelism of a base line or plane.
  14. Relative perpendicularity: a line or surface measured on a part, relative to the vertical measure of the base line or plane.
  15. The fixture used in assembly has: assembly tool; assembling jig; assembly spreader.
  16. Commonly used assembly appliance are: wire rope, iron chain, hand pull hoist and special hoist.
  17. Q: How many guide forms of blanking die?

A: guide pin, guide sleeve and guide plate

  1. Q: How many parts of blanking die?

A: It consists of the working part, the material locating part, the unloading part and the mold base.

  1. Q: What is the effect of stretch die clearance?

A: Reduce the friction between the material and the die and control the flow of the material in the cavity.

  1. The seam closing can be divided into: vertical single seam closing, vertical dual seam closing, horizontal flat seam closing and various angles seam closing.
  2. Q: When the external force is removed, what is the cause of the rebound?

A: Because of the surface of the sheet is subjected to pressure on the inner surface during the manual bending, so the rebound is generated.

  1. The cold arch is obtained through the edge of the shrinking sheet. The hot arch is obtained through heating of plate to shrink the sheet.
  2. There are two ways to pull the edge, one is to use the universal tool to pull the edge, one is to use the forming mold.
  3. Closing edge: the closing edge is to make the plate wrinkly first, and then flatten the wrinkling position to prevent stretching recovery. In this way, the shrinkage length of the plate is reduced and the thickness is increased.
  4. The basic principle of closing edge is: for the forming of convex curved edge workpiece, it is mainly that the outer edge material of curved plane is shrunk and thickened and shortened, forcing the vertical edge to curve.
  5. The purpose of correction is: by applying external force or local heating, the longer fibers are shortened and the shorter fibers are elongated, and the fibers of each layer tend to conform to the correct purpose.
  6. The principle of flame correction is: the original deformation is offset by the deformation of the metal part by heating to achieve the purpose of correction.
  7. Factors affecting the effect of flame correction are: rigidity of workpiece; heating position; heat of flame; heating area and cooling mode.
  8. The heating method of flame correction is: dot, line and triangle heat.
  9. The factors determining the technological margin are: the influence of sample error; the influence of errors in the machining process of parts; the influence of assembly error; the influence of welding deformation; the effect of flame correction.
  10. According to the application, the sample can be divided into: marking sample, molding sample, positioning sample and spline.
  11. The drawing methods include: direct painting and transitional drawing.
  12. Q: How do I select the lofting baseline?

A: based on two perpendicular lines or faces; take two center lines as the baseline; based on a plane and a central line.

  1. Lofting allowable error: in the process of lofting, there will be a certain size deviation in the real sample due to the influence of the release gauge and tool precision as well as the operation level. This deviation is controlled within a certain range, and the error is called lofting allowable error.
  2. The structure lofting includes: determine the location and connection form of each department; make necessary changes according to actual production and processing capacity; calculate or measure the actual length of part material and shape of plane parts; design the mold or mold frame.
  3. The method of rectifying the line segment is as follows: rotation method, right triangle method, change surface method, branch line method.
  4. Q: What is the rule of drawing with a right triangle to calculate the length of the line segment?

A: it is the projection of a line segment on any projective plane as a right angle of a right triangle. The projection length on the vertical axis of the plane is the opposite of the angle. The hypotenuse is the length of the line segment.

  1. Rotation method calculates the actual length: it is the general position of the space around a fixed axis rotating into parallel lines, the projection of the line on the projective plane parallel to it reflects the real length.
  2. The method of rectifying the curve is: changing face method; expansion method.
  3. Changing surface method: it is to set a new projection plane parallel to the curve, and the projection of the curve on the surface reflects the real length.
  4. Expansion method: stretch a length in the curve view, while maintaining the height in the other view, the expansion line is the desired result.
  5. The basic features of the intersecting line are: the intersecting line must be a plane figure enclosed by a closed line or curve; the intersecting line is the common line between the plane and the solid surface. It’s a collection of points that are both on the plane and on the surface.
  6. The method of finding the vertical intersecting line is: ridge surface method and ridge line method.
  7. The method of calculating the intersection line of the curved surface is as follows: tessellation lines method and latitude line method.
  8. The essence of the intersecting line is: to find a certain number of common points on the surface of the two bodies, connecting these common points in turn is the desired result.
  9. The principle of intersecting line choosing method is: a projection of the intersecting line at least one known intersecting line by the tessellation line method. The intersection line should be the simplest geometric figure calculating with the auxiliary plane method. The spherical method is only suitable for the rotating body and the component that intersects the axis.
  10. Q: Under what conditions, the intersecting line is a plane curve? The positive projection of the curve is the intersection of two straight lines?

A: The intersecting line is the plane curve when the two outer edges are intersected in the same sphere. At this point, when the axis of the two rotating bodies is parallel to the basic projective plane, the projection of the intersecting line on the plane is two intersecting lines.

  1. Straight grain surface: it is a surface formed by a straight line.
  2. Q: What are the features of the cylindrical surface?

A: All the tessellation lines are parallel to each other. The cross-section of the section graphics is the same when cut the cylindrical surface with a parallel plane.

  1. Q: What are the characteristics of the cone?

A: All the tessellation lines intersect at one point. The cross section of the cone is similar when cutting the cylindrical surface with a parallel plane. The intersecting line at the top of the cone is a triangle.

  1. The plastic deformation process of materials is divided into: material bending; the material is stretched and deformed; added stretch.
  2. Stretch forming: the plate is subjected to plastic deformation according to the ideal surface under the tensile condition, and overcome the springback. This forming method is stretch forming.
  3. Plate thickness processing includes: determine the neutral layer of the bending part and eliminate the thickness interference.
  4. The change of neutral layer position of plate thickness is related to sheet bending radius and sheet thickness.
  5. Rebound: in bending process, when the external force is removed, the response of the material due to elasticity is called rebound.
  6. Drawing: a punching process method for making hollow parts of sheet material by using press and corresponding molds.
  7. Stretch coefficient: the ratio of the area of the material after each stretch to the area before stretching is called the tensile coefficient. The stretch coefficient actually reflects the degree of deformation of the tensile part.
  8. The working principle of friction press is: use the contact drive of flywheel and friction disc and work with the relative motion principle of screw and nut.
  9. Q: What are the advantages of friction press?

A: Fast movement, can make the slider stop at any position in the stroke. Once overloaded, only cause the sliding between the flywheel and the friction disc, without damaging the machine.

  1. Q: What are the advantages of the stamping process?

A: (1)High production efficiency. One stroke of the press can complete a process, and sometimes many processes can be completed.

(2)High material utilization ratio.

(3)The shape and size of the stamping parts of the same product are the same and the interchangeability is good.

(4)The operation is simple, easy to realize mechanization and automation production.

  1. The stamping process is divided into: separation process, forming process and compound procedure.
  2. Blanking: a stamping method used to separate sheet material by the press.
  3. Q: How to distinguish hole punching and blanking?

A: In general, the sheet material is blanched to form two parts, that is, the blanking part and the perforated part. If the target of cutting is to make a certain appearance of the workpiece, that is, the blanking part of the need is called the blanking. On the contrary, the target of cutting is to process the inner hole of a certain shape, the falling part is the waste, called hole punching.

  1. Q: What are the stages of separation of materials during the blanking?

A: Elastic deformation, plastic deformation, cracking and separation.

  1. The method of reducing blanking force is: inclined cutting, stepped terrace die cutting, blanking heating cutting.
  2. The external forces resulting in the deformation of the structural parts include: bending force, torque force, impact force, pull force, press force, etc.
  3. Q: What can be caused by external forces? When the external force is removed, some internal forces may be retained. What is formed?

A: External forces can cause internal forces inside the component. When the external force is removed, the internal stress is formed.

  1. Q: What process is the welding process for the metal structure? What is the main cause of the deformation caused by the components?

A: It is an uneven heating and cooling process. It is the main cause of deformation caused by the internal stress of components.

  1. Q: Which direction does the contraction of the weld joint and metal near the weld lie?

A: It mainly shows a contraction in both longitudinal and transverse directions.

  1. The factors that may cause structural deformation in design are: the rationality of the structure, the position of the weld joint, the groove of welding.
  2. The factors that may cause structural deformation in process are: welding procedure, welding sequence, anti-deformation measures, etc.
  3. What is the premise of the correct work: correct judgment and the position of correction.
  4. Q: When analyzing the causes of deformation of components, what causes the deformation?

A: Whether the deformation is caused by external forces or by internal stress.

  1. The deformation of the working beam is: arch deformation, side bending, angular deformation.
  2. The deformation of box beam is: arch deformation, distortion.
  3. Q: What is the main contradiction when the two deformations of the box beam appear simultaneously? In what order should the correction be conducted?

A: Distortion is the main contradiction. It should be done according to the order of distortion.

  1. Internal force: when the object is deformed by external forces, a force of resistance that occurs within it is called internal force.
  2. Stress: when an object is subjected to external forces, the internal force that appears on the unit area is called stress.
  3. Internal stress: when there is no external force, the internal stress is called internal stress.
  4. Partial deformation: a part of the component is deformed, called local deformation.
  5. Overall deformation: the shape and size of the entire component change, called the overall deformation.
  6. Shrinkage deformation: one of the basic forms of deformation, which refers to the deformation of size after heating and cooling.
  7. Distortion: one of the basic forms of deformation, the length of the object has not changed, but its straightness is out of tolerance.
  8. Angular deformation: one of the basic forms of deformation, which means that the angle between the components of an object is changed beyond tolerance and is called angular deformation.
  9. Correction position: the position of the correction method for the deformation of steel structure, sometimes the correction part is not necessarily the deformation part of the component.
  10. Steel structure: multiple parts can be welded, riveted or bolted together. These parts are interrelated and mutually restricted, forming an organic integrity, usually called a steel structure.
  11. Q: What are the causes of deformation of steel structure?

A: There are two reasons : (1) deformation caused by external forces (2) caused by internal stress.

  1. The basic form of welding deformation is: longitudinal and transverse shrinkage deformation, bending deformation, distortion deformation, angular deformation.
  2. Q: What are the characteristics of thin steel plate used in steel structure?

A: In steel structure, the thin plate is often assembled or welded together with various frames, which is limited by the frame.

  1. The degree of cross-section deformation for tube bending depends on the relative bending radius and relative wall thickness.
  2. For pipe bending, it is not the larger the relative bending radius and relative thickness value the greater the deformation.
  3. Q: If the curvature of the bending tube is not enough, but it is similar, it can be used to cool the outside of the tube and increase the curvature of the inner metal contraction, right?

A: no

  1. Q: At present, when the bending deformation section is not very strict, it is not necessary to install the anti-deformation device in the case of bending deformation section ellipticity, right?

A: no

  1. Q: The pipe bender is divided into two types: mechanical transmission and gear transmission, right?

A: no

  1. There are two travel switches on the pipe bender, adjusting the position of the block to control the required bending length.
  2. Q: The hydraulic pipe bender is characterized by smooth transmission, reliable, low noise, compact structure, and can bend different tube billets, right?

A: no

  1. The method by which the blank is bent or formed by a rotating shaft is called rolling.
  2. The advantage of roll forming is versatility. When rolling plate, it is necessary to add other process equipment on the rolling machine.
  3. Q: In order to remove the cylinder workpiece after the roll, the supporting part of the upper shaft roll is movable and the workpiece can be removed, right?

A: no

  1. Q: In the roll bending process, the sample should be commonly used for checking, the curvature had better not too small, right?

A: no

  1. Bending forming: press bending, pull bending, V-bending and manual bending.
  2. Q: In the process of bending, it is possible to bend the billet to any curvature less than the curvature of the upper roller. This is count on adjusting what?

A: Adjust the relative position of the upper and lower roller.

  1. Q: Rolling machine is divided into: vertical type and horizontal type.
  2. Q: Horizontal rolling machine has three axis and four axis, three axis include which two kinds?

A: Symmetric and asymmetrical.

  1. Q: For symmetrical triaxial rollers, what shape are the roll core of three rollers?

A: Isosceles triangle

  1. When the material is rolling, adjust the distance of the roller so that the center of the roller must be kept parallel to each other, otherwise the workpiece will produce taper.
  2. When the tube is bent, the material in the outer layer of the neutral layer is subjected to tensile stress, which makes the wall of the tube thin, and the pressure of the material on the inside makes the wall thicker.
  3. When the tube is bent, because the section is circular and the stiffness is insufficient, it is very easy to crush deformation when bending in the free state.
  4. The main processes of manual tube bender are: loading sand, marking, heating and bending.
  5. When bending a billet, the pipe seams should as close to the center layer as possible.
  6. The bending part of the bending tube must be subjected to pressure test to check for leakage.
  7. Q: How to eliminate the straight head of the asymmetric three-roll roller?

A: The workpiece rolled out by asymmetrical triaxial rollers has straight head only at the beginning of the plate, as long as the workpiece is rolled over, turn the workpiece rolling over again, the straight end of both ends can be eliminated.

  1. Anti-deformation method: it is the tube billet that presets a certain amount of deformation on the outside of the pipe wall to offset or reduce the deformation of the section when it enters the bending deformation zone.
  2. In the small batch or single piece assembly t-shaped beam, generally take the line drawing assembly.
  3. The assembly speed can be further improved by adopting mold assembly when assembly of the t-shaped beam and the I-shaped beam.
  4. Q: The longitudinal shrinkage of the weld joint decreases with the increase of weld joint length, right?

A: no

  1. The railings of the bridge crane are truss structure with the same arch degree as the main beam.
  2. Q: Box beam, bridge, and frame also should have certain camber, the upper arch of the part should be greater than the allowable deflection of the beam, right?

A: no

  1. Due to the self-weight of the bridge and the influence of welding deformation, the camber of the box girder webs should be greater than the upper camber of the main girder.
  2. When the steel plate is thin and the weld is in the middle of the steel plate, wave deformation often occurs after welding.
  3. When the welding parts cannot overcome the shrinkage of the weld, the deformation of the welding body is caused.
  4. The methods of preventing and reducing welding deformation include: anti-deformation method, correct selection of welding sequence, rigid fixation method and hammer weld method.
  5. When the line is parallel to the projection plane, it is called the parallel line of the projection plane. The projection of the line is true.
  6. Any metal sheet has a thickness, and plate thickness has an effect on the shape and size of the expanded graph.
  7. For the component with a sphere, circle, or helix surface, the surface is undevelopable.
  8. For the expansion of prism and cylinder, parallel line expansion is generally applied.
  9. The conical tube is intersected with the cylindrical tube, and its intersecting line is often obtained by the auxiliary plane method.
  10. The calculation of the length of curved line always uses expansion method.
  11. The stroke of the slide block of open crank press can be adjusted by changing the center distance between the eccentric sleeve and the main shaft of the upper part of the connecting rod.
  12. In the deep drawing, extrusion process, due to the gap of the mold, the requirement for the thickness tolerance of materials is strict.
  13. The lower the depth coefficient, the greater the deformation degree of the material.
  14. Cold stamping: the stamping process at room temperature is called cold stamping.
  15. Compound procedure: combine two or more basic processes together, complete in one stroke of the press, called compound process.
  16. Simple blanking die: in one stroke of the press, only one blanking process can be completed.
  17. Composite blanking die: under one stroke of the press, multiple processes can be completed simultaneously.
  18. Q: How to explain the blanking force correction factor Kp?

A: the safety factor selected when calculating blanking force, consider the wear of the cutting edge, the gap of the mold, the mechanical properties of the material. In general, Kp is equal to 13.

  1. Inclined edge cutting: a method to reduce blanking force. When the cutting edge is made into a slanting Angle, the contact between the cutting edge and the blank is gradual, so that the load is uniform and smooth.
  2. Stepped punch blanking: a method to reduce blanking force. In the simultaneous blanking, the punching head is made into a ladder form against the billet, which can effectively disperse blanking force when blanking.
  3. Q: What is the difference between open crank press and closed crankshaft press?

A: In the structure, the bed of the open crank press is a c-shaped structure, and the rotary motion of the eccentric spindle is converted into the upper and lower reciprocating motion of the sliding block by the connecting rod. The frame structure of the closed press is replaced by the crankshaft.

  1. Q: What are the characteristics of open crank press and closed crankshaft press?

A: Open crankshaft press C – shaped bed with three sides open, especially suitable for large sheet metal edge stamping processing. However, this form of bed structure itself is less rigid, so it can bear less load. The frame structure of the closed crankshaft press is limited by the column, the working table area is limited, and the operation space is small, so there are certain restrictions on the surrounding size of the stamping parts. The frame structure is rigid and the load is large and uniform.

  1. The factors affecting the stamping of materials are: elasticity, plasticity, hardness, surface state quality of materials, material thickness tolerance.
  2. Q: What is the impact on the cutting quality of die clearance?

A: if the gap between convex and concave die too small, the crack of the materials near to the blade stager a certain distance, so, the materials between the upper and lower grain impact the cross section quality by the second cutting as the blanking process continues. When the gap is too large, the crack of the material near the edge of the convex mold is staggered at a distance, and the material is greatly stretched. Burrs on the edge of the material, the collapse angle and the slope are larger, which also affect the section quality of the blanking pieces. In addition, the clearance is too small or too big, the size deviation of the offset has certain effect.

  1. Q: What are the factors that affect the minimum bending radius of the material?

A: 1) mechanical properties and heat treatment of materials.

2) bending angle of the workpiece.

3) the geometry and size of the material.

4) bending direction

5) other aspects, such as material thickness, surface and side quality, etc.

  1. The neutral layer of the material during bending is: In the bending process, the outer layer is stretched and the inner layer is extruded. There is bound to be a transition layer that is neither tensile nor pressurized, and the stress is almost zero. This transition layer is called the neutral layer of the material.
  2. When the component of the multi-beam column is corrected, the joint relation between the beam column should be fully considered.
  3. In correcting the deformation of the sheet in the steel structure, it is necessary to ensure that all kinds of frames meet the requirements, and then we can consider the correction of the thin plate.
  4. The hot spot of point heating is related to the thickness of plate. The distance between hot spots should be uniform.
  5. Q: How is internal stress produced in steel structural parts?

A: The welding process is an uneven heating and cooling process for the welding structure, which is the main reason for the internal stress in the welding structure. In addition, all parts of the steel structure may have residual stresses after their billet state or processed into parts. After being welded together, these residual stresses may be assembled into new internal stresses.

  1. Q: What are the factors that affect the welding deformation of steel structure?

A: Design and process. The design refers to the rationality of structural design, the position of the weld and the form of welding groove. The process refers to the reasonable welding procedure, the welding sequence, the use of various anti-deformation and anti-deformation methods, and the measures to eliminate the stress.

  1. Q: How to understand the inner connection of steel structure?

A: The steel structure is connected by welding, riveting or connecting bolts. These parts are interconnected and mutually restricted to form organic integrity.

  1. Q: What is the main point to rectify the deformation of steel structural parts?

A: 1. Analyze the causes of deformation of the components, and find out whether the deformation is caused by external forces or the deformation caused by internal stresses.

  1. Analyze the internal relation of the components, and find out the restriction relationship between each component.
  2. Choose the correct correction part, solve the main contradiction first, and then solve the minor contradiction.
  3. To understand and master the properties of the steel used in the component, so that the workpiece can be broken, crack or rebound, etc.
  4. To determine the correct method of correction, and the sequence of various methods.
  5. For sheet deformation in steel structure, only local heating (and point heating) can be used for correction.
  6. Q: What should be paid attention to when the thin plate deformation is corrected by point heating?

A: 1.the heating temperature should be appropriate, which should be enough to cause the plastic deformation of the steel, and the temperature should not be too high, generally 650-800℃.

  1. add hot spots and the distance between points and points should be appropriate. In general, depending on the thickness of the plate, the arrangement should be even, and more plum-shaped layout.
  2. The purpose of watering the cold and hammering is to accelerate the shrinkage of the steel plate.

4: when heating, the gas welding torch should not swing back and forth, the small flame should be a vertical steel plate, and the hot spot should not be too much, so as not to increase the internal stress.

  1. Q: What are the characteristics of the deformation of frame components?

A: There are many parts of frame components, which have a strong mutual restriction in the structure, and the deformation has great influence on each other.

  1. Q: When the rolling machine rolls, it is usually done after heating, right?

A: no

  1. For heating bend, material should be heated to 950-1100 ℃.

Heat evenly at the same time, the temperature is not lower than 700 ℃ at the end.

  1. The possible defects when rolling the cylinder: the defects that may occur when the cylinder is rolled are distorted, the curvature is different, the curvature is too large, and the middle drum is shaped.
  2. When rolling the cone, the center of the upper axis is adjusted to a tilt position, and the axis of the roller is always coincident with the generating line of the fan-shaped blank, so that it can be rolled into a cone.
  3. When the cone is rolled, the friction force of the billet is increased, so that the speed of the small mouth is lower than that of the big mouth.
  4. There are a lot of axial forms, including round head type, pointed type, hook type, unidirectional joint type, and universal type.
  5. The non – core bend do not use the core axis. The deforming process is used to control the deformation of the bending tube.
  6. When the bending radius of the tube bend is 1.5 times greater than the diameter, it is generally adopted bending method without the mandrel.
  7. The bending tube is made of metal plasticity. Under normal temperature, the tube is pressed into a curved mold to form a pipe bend.
  8. When the bending tube is pressed, it is also affected by the axial direction and the opposite force of the axial force.
  9. Q: Description of rolling machine rolling billet process?

A: For roll bending, place the metal plate between the roller of rolling machine. The rotation of the roller and the friction between the roller and metal plate making the plate moving, thus constantly forming bending shape.

  1. The advantages of the four- roller rolling machine are: the two ends of the sheet can be rolled to eliminate the straight edge on both ends. It simplifies the process, reduces the workload and improves the production efficiency compared with 3 roller rolling machine.
  2. The method of rolling cone is: partition roll method, rectangular feeding method, rotating feeding method, small mouth deceleration method, etc.
  3. Q: How to reduce the ellipticity of cross section when bending tube?

A: In the curved pipe, in order to reduce the cross section ovality, it is often used to fill material in the pipe, or the roller of the cone groove is pressed outside the pipe, or the mandrel is used to bend in the process of production,.

  1. Q: What are the advantages of spool mandrel?

A: Spoon type mandrel and outer wall supporting surface are large, the anti – flat effect is better than the tip type, the surface is not easy to wrinkle during the pipe bending. Spoon – type mandrel manufacturing is also convenient, so it is widely used.

  1. Q: What are the advantages of tube bending with mandrel than that without mandrel?

A: (1) reduce the preparation of mandrel before bending the pipe, thus improving the production efficiency.

(2) avoid the manufacturing of the mandrel and reduce the cost.

(3) no lubrication is needed in the pipe, which saves lubrication and oil injection.

(4) ensure the quality of the elbow.

(5) there is no friction between the mandrel and the pipe wall, which reduces the torque of the bending tube, thus extending the service life of the pipe bender.

  1. Q: How does the mechanical pipe bender drive?

A: Driven by the motor through the gear shaft, decelerate mechanism, worm gear and worm drive, to drive the bending die.

  1. Q: The transverse distance and high and low position of each pair of roller is not the same when assembling the circular seam on the roller stand. In this way, the cylinder can be concentric, right?

A: no

  1. Q: If there is a deviation in the diameter of the two cylinder sections, the larger diameter cylinder should be blocked up during the assembly to make the two sections concentric, right?

A: no

  1. The larger the linear expansion coefficient of welding material, the larger the shrinkage of welding seam.
  2. Q: The shrinkage of carbon steel is greater than that of stainless steel and aluminum, right?

A: no

  1. Q: When using hammer weld to prevent multi-layer welding deformation, the hammer should be applied on the first and last layer, right?

A: no

  1. Q: Rigid fixed method can cause great internal stress in weld area, so this applies to medium carbon steel and alloy steel, right?

A: no

  1. A lever and screw tensioner are often used to assemble the longitudinal seam of the cylinder to improve assembly efficiency.
  2. The radial push brace is often be used to adjust the ellipticity of the thin wall cylinder.
  3. When the elongated cylinder joints are connected, the assembly can ensure that the whole frame is not bent.
  4. When assembling the circular seam of the cylinder, the clamping device can be used to clamp and align the circular seam, which can achieve a better effect and obtain the needed clearance.
  5. When mounting the cylinder ring seam, use the retaining iron for positioning.

Finally, use the circle wedge clamp.

  1. The rivet gun is mainly composed of hand, gun body, trigger, pipe joint and so on.
  2. Before cold riveting, it is necessary to improve the plasticity of materials to eliminate hardening.
  3. The core rivet is composed of hollow rivet and mandrel.
  4. After the weld is cooled, it produces a contraction in the weld area, which causes internal stress in the welding body.
  5. In multi-layer welding, the first layer causes the largest contraction, the second layer is about 20% of the first layer shrinkage, and the third layer is about 5% to 10% of the first layer.
  6. The arch of the main beam of the bridge crane is generally 0.1%.
  7. Bridge crane is composed of bridge frame, operation mechanism, the load-trolley.
  8. The main girder of the box structure is composed of the upper cover plate, the lower cover plate, the webs, and the reinforced plate.
  9. The web surface of the main girder of the box structure, the maximum wave peak allowed within one-meter length is 0.7t in the compression zone and 1.2t in the tensile zone.
  10. When the web plate of box girder is under the blanking, it needs a quarter of a thousand allowance. There can’t have a joint two meters from the center.
  11. According to the application and requirement, the type of steel roof frame and the shape is various. Usually, there is triangle, trapezoid, spherical, mesh roof, etc.
  12. The general height of triangular roof is 1/4-1/5 of the span.
  13. The steel roof is often assembled with a copy method.
  14. Cold riveting: rivet in normal temperature condition is called cold riveting.
  15. Pull riveting: pull riveting is another kind of riveting. It is powered by hand or compressed air and riveted by special tools.
  16. Hot riveting: riveting after heating.
  17. Anti-deformation method: the direction and size of the deformation after welding is analyzed. Before welding, the welded parts should be made of the same size and opposite deformation to offset or compensate for the deformation after welding, so as to prevent deformation after welding.
  18. Rigid fixing method: use the assembly fixture or temporary support to fix the welding joint position to prevent deformation after welding.
  19. Q: The lofting diagram is the drawing according to the construction drawing, right?

A: no

  1. The developable surface not only include the plane, but also the cylindrical surface and the cone surface.
  2. All the graph lines on the expansion diagram are the real long lines of the corresponding parts on the surface of the component.
  3. Q: If the line segment has a projection of a three-plane projection has accumulative features, then the other two projections must be true, that is, the response line segment is real, right?

A: no

  1. Q: The two-sided projection of the line segment is perpendicular to the projected axis of the clamping, and the projection of the third plane must be the length of the line segment, right?

A: no

  1. Q: The projection of a straight line is always a straight line, there’s no other case, right?

A: no

  1. The general position line in the three view, sometimes reflects the actual length, sometimes not.
  2. Q: For the real length of the line in general, it’s better to use the rotation method, right?

A: no

  1. Q: The way to find a line segment is the parallel line method, the triangle method and the radiation method, right?

A: no

  1. In the production of riveter or sheet metal work, the drawing is commonly used in the right angle triangle method, the rotation method, changing face method and branch line method.
  2. Q: When you expand the form with a triangle, the key is to figure out the actual length of each tessellation line, right?

A: no

  1. Q: The plane curve always reflects the real length in the three views, right?

A: no

  1. Prism, cylinder and cylindrical surface can be expanded with parallel lines method.
  2. Q: The triangular expansion method applies to the expansion of all the tessellation lines at the surface of all components intersect at one point, right?

A: no

  1. Q: When the intersecting line is obtained by the auxiliary method, the axis of the rotating body is parallel and reflect the real length, right?

A: no

  1. The press used by riveters is: hydraulic press and pneumatic press.
  2. Q: How does the final riveting temperature affect the riveting?

A: Too high will reduce the initial stress of the nail rod; too low, the rivet will generate the blue brittleness phenomenon.

  1. Q: How does the shank of the drill work?

A: The torque and axial force required to hold and transfer the borehole.

  1. The hammer used by riveters is: hand hammer, sledgehammer, forming hammer.
  2. There are two main types of chisel used by riveters: flat chisel and narrow chisel.
  3. Iron carbon alloy with a carbon content of less than 2.11% is called steel.
  4. Steel with a carbon content of more than 0.6% is called high carbon steel.
  5. According to the application, steel can be divided into: structural steel, tool steel and special purpose steel.
  6. According to the face shape, steel can be divided into: plate, tube, profile, wire rod.
  7. The basic methods of deformation correction of steel are: cold correction and heating correction.
  8. Assembly jig: the process equipment used to apply external forces to the parts during assembly to obtain reliable positioning.
  9. The basic methods of cold correction are: manual correction and mechanical correction.
  10. Heating correction is divided into: full heating correction and local heating correction.
  11. The shape of the heating zone is: dot, line and triangle.
  12. Deformation of angle steel: distortion, bending, angle deformation.
  13. The deformation of channel steel is: distortion, bending, local deformation of the flange.
  14. Cold correction: correction at normal temperature is called coldness correction.
  15. The separation includes: blanking, hole punching and incision.
  16. Stamping: the process of separating or forming parts of a sheet.
  17. Q: What are the advantages of stamping?

A: Good quality, high productivity, saving materials, reducing cost, easy to realize automation.

  1. Bending forming: the process of bending the blank to the desired shape.
  2. The basic forms of riveting are: butt joint, lap joint and angle joint.
  3. Riveting: the use of rivets to connect two or more structural components to on integrity piece.
  4. Common rivet is: half round head, countersunk head, half-countersunk head, flat head, flat cone head, flat round, flat.
  5. Assembly: to combine the parts according to certain technical conditions.
  6. The three elements of the assembly are: positioning, supporting, clamping.
  7. The shear section of material can be divided into: collapse angle, bright belt, shear zone, burr.
  8. Benchmark: a point line surface used to identify other points, lines, and surfaces.
  9. Plasticity: the ability of metal materials to be permanently deformed without damage under external forces.
  10. Toughness: the ability of metal materials to be undamaged under impact loads.
  11. Prevent welding deformation method: anti – deformation method, rigid fixed method, reasonable welding sequence.
  12. The spatial linear projection has: authenticity, accumulation, shrinkage property.
  13. Intersecting line: the intersecting line produced by cutting the form of a plane.
  14. Views are divided into: basic view, local view, oblique view, rotation view.
  15. The basic view is: main view, overlooking, left view, right view, look up, back view.
  16. The section view is divided into: full section view, half section view, local section view.
  17. Q: What is the impact of cutting amount on drilling?

A: Reasonable choice of cutting amount can prevent premature wear or damage. Prevent the machine from overloading and improve the cutting precision and surface roughness of the workpiece.

  1. Thread tapping: cutting internal threads with a tap on the hole wall.
  2. Q: How does the diameter of the bottom hole affect the tapping?

A: If the diameter of the bottom hole and the diameter of the internal thread are the same, the material will be stuck in the tap, and the tap is easily broken. If it is too large, it will not tapping enough height of the thread tooth profile, which will form a waste product.

  1. Thread chaing: cut out of the thread on the outer diameter of the round pipe with the thread die.
  2. Q: What principles should be paid attention to when choosing groove?

A: (1) minimize weld metal filling.

(2) ensure penetration and avoid cracks.

(3) consider minimum welding deformation.

(4) easy to process.

  1. A blunt edge can be used to prevent the joint from burning through the open groove.
  2. The method of the opening groove is: pneumatic shovel processing, mechanical processing, gas cutting groove, carbon arc gouging groove.
  3. Carbon arc gouging: using the high temperature of the carbon arc to melt the parts of the metal, and then blow the molten metal off with the air of compressed air, to achieve the purpose of planing or cutting the metal.
  4. Grinding can eliminate the burr on the edge of the plate, repair the weld, and polish the weld before inspection of the pressure vessel.
  5. Bending forming: to bend a slab, profile or pipe to a certain angle, curvature, to form part of a certain shape.
  6. Rebound phenomenon: elastic deformation occurs when bending. When the external force is removed, some elastic deformation is restored to the original state, and the shape and angle of the bending parts are changed.
  7. The bending methods used for riveting are: bending, rolling, pressing and line heat forming.
  8. The factors that influence the bending forming are: bending force, elastic phenomenon, minimum bending radius, section shape.
  9. According to the mechanical properties, bending method and properties of bent materials, the bending force is determined by the shape of bending parts.
  10. The factors that affect the bending elasticity are: mechanical properties of bent materials, the relative bending radius of materials, bending angle and some other factors.
  11. Q: What are the factors that affect the minimum bending radius?

A: Mechanical properties of bent material, bending angle, bending direction of materials, surface quality of materials and shear section quality and some other factors.

  1. The factors that affect the shape change of section in the bending process are relative bending radius, geometrical characteristics of section and bending mode.
  2. Q: What is the effect of steel heating on the bending process of steel?

A: The bending force is reduced after the steel heating, the elastic phenomenon disappears, the minimum bending radius is reduced, and the deformation is controlled according to the processing requirement.

  1. Q: Why should the steel heating temperature be limited to a certain temperature?

A: Too high temperature can cause steel to overburn, too low temperature can make molding difficult, and cause cold hardening.

  1. Q: When using contact bending, what measures are used to solve the problem of springback?

A: Modify the mold shape, adopt the pressure correction method, increase the edge pressing device, reduce the clearance of the die.

  1. Press bending: the process of using bending mold on a press machine to do bend forming.
  2. Q: Why do riveters usually use press mold with welding structures?

A: Because this not only makes convenient but also can shorten the model period, improve material utilization rate, reduce cost.

  1. Larger workpiece rolling: in order to avoid the additional deformation caused by its gravity, the plate should be divided into three regions for rolling. Roll two sides first, then roll the middle, if necessary, use the crane.
  2. Non-cylindrical workpiece rolling: according to its different radius of curvature, the area should be divided on the plate, and the roller spacing should be adjusted.
  3. Before the workpiece is rolled, the roller and sheet should be cleaned and burr removed to avoid damage to the workpiece and roller.
  4. Pressing: to form an open hollow part through a concave die under the pressure of a convex mold.
  5. Line heat forming: the steel plate is partially heated and shrunk by oxyacetylene flame.
  6. Line heat forming is only suitable for parts with small curvature, and more is combined with rolling pressure to process parts with double curved complex shapes.
  7. Line heat forming method: shape heating and point heating. The process include: the selection of the roasting nozzle, heating temperature and heating rate, cooling mode.
  8. Line heat forming cooling method: air cooling and water cooling. Water cooling is divided into front water cooling and back water cooling.

Air cooling: When the flame is heated locally, the workpiece cools naturally in the air.

Water cooling: the metal that has been heated partly by the use of water to cool it quickly, reduces the heat transfer to the back, enlarges the temperature difference between the front and the back, and improves the molding effect.

  1. Q: What are the characteristics of explosive forming?

A: The mold structure can be simplified; the machinable shape is complex, the rigid die hard to process hollow parts; small rebound, high precision and good quality; fast processing molding speed; no stamping equipment is required.

  1. Angle connection: when the two plates are connected perpendicular to each other, they are riveted together with angle steel at the joint.
  2. The main parameters of the rivet are rivet pitch, row spacing and margin. Rivet pitch: the distance between two adjacent rivet in a row of rivets. Row spacing: the distance between two adjacent row of rivet holes. Margin: the distance from the outside rivet center to the workpiece plate.
  3. Q: What is the relationship between the thickness of the component plate and the diameter of the rivet?

A: When the single row and double row are connected, the diameter of the rivets is twice the thickness. When the single row and double row double cover plate is connected, the diameter of the riveting is 1.5~1.75 times the plate thickness.

  1. The principles for determining plate thickness are: during lap joint, determine according to plate thickness. When the material with big different thickness is riveted, it is determined by thinner plate. When the steel plate is riveted with the profile, the average thickness of the two is taken. The total thickness should not exceed 5 times of the rivet diameter.
  2. Q: What is the relationship between rivet length and riveting quality?

A: If he rivet is too long and the head of the rivet will be too large, the rivet rod can be easily bend. If the rivet is too short, the piers are not large enough, the rivet head forming is incomplete.

The rivet is too short, the piers are not large enough, the nail head is incomplete.

  1. In cold riveting, the rivet rod is not easy to heading. In order to ensure the connection strength, the diameter of the rivet hole should be close to the diameter of the rivet rod. In hot riveting, the diameter of the rivet hole should be slightly larger than the diameter of the rivet rod due to thermal expansion and thickening.
  2. Rivet consists of hand, gun body, switch and pipe joint.
  3. Q: What are the features of the riveter?

A: Small size, easy to operate and can be riveted in various positions.

  1. Riveting can be divided into cold riveting and hot riveting. Cold riveting is the riveting at room temperature. The final hot riveting temperature is between 450 ~ 600 ℃.
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Founder of MachineMFG

As the founder of MachineMFG, I have dedicated over a decade of my career to the metalworking industry. My extensive experience has allowed me to become an expert in the fields of sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. I am constantly thinking, reading, and writing about these subjects, constantly striving to stay at the forefront of my field. Let my knowledge and expertise be an asset to your business.

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